Mortar / Cement Mixing

Mixing Ratio: 1 part solution to 3 parts powder (by weight), adjustable based on temperature and conditions.

Process: Stir the solution thoroughly, then add powder in a mixing pan. Blend with a spatula or trowel until uniform.

Tip: Prepare small batches to ensure workability. Use all mixed Mortar / Cement before preparing a new batch.

Surface Preparation

• Ensure surfaces are clean, dry, slightly rough, and free from dust, grease, or oil
• Maintain proper alignment and slope, as acid-proof linings cannot adjust for surface irregularities

Curing Process

• Initial Setting: 5–7 hours at 30°C
• Final Setting: 24–48 hours at 30°C
• Full Curing: 7 days at 30°C
• Important: Avoid water exposure during curing to ensure maximum strength

Solution

• When using different bedding and jointing mortars, allow the bedding Mortar / Cement to set, then cure joints with 20–25% HCl acid for 72 hours
• Wash joints with clean water to remove free acid, dry thoroughly, and then apply resin-type Mortar / Cement to the joints

Storage and Shelf Life

• Solution: 24 months at 30°C (±2°C)
• Powder: 24 months at 30°C (±2°C)
• Storage: Store both components in their original, sealed containers in a cool, dry place under a roof

Packaging

• Solution: 75 Kgs Plastic Carbo
• Powder: 25 Kgs Plastic Bag
• Custom Packaging: Available for export as per customer requirements